Solutions 4 Automation - Assembly Machines

Assembly Machines


Lean Assembly - Dial Assembly - Assembly Cell

Lean Assembly


Insulator Ring to Stator Assembly Press Machine:

S4A designed and built Servo Press Machine. Conveyor load, Conveyor unload, single station machine.


Jacket Servo Press Machine:

S4A designed and built Machine to Press Bearings to a Jacket Assembly. Utilized 3 different Cognex Cameras for Bar Code Scanning, Error Proofing and Post Process Gauging. Incorporated S4A designed Force vs. Distance Graphing and Data Acquisition System.


Dimple Press Machine:

S4A designed and built Machine to Press 2 parts simultaneously. Utilized Air Over Oil Cyclinders.


Spin Welder:

S4A refurbished machine to friction weld fittings to plastic tubing with orientation and critical process tracking and graphing capability. Replaced Siemens with new Omron Control System.


Dial & Walking Beam Assembly


Robotic Door Trim Assembly Machine:

S4A designed and built Robotic Assembly Machine. Manual load, Auto unload, 8 Station Walking Beam Transfer utlizing Epson Robots for Assembly Operations.


Laser Marker Dial Machine:

S4A build to print Laser Marking Dial Machine. Manual load, Automatic unload, 4 Station Dial Assembly Machine utilizing Keyence Laser Markers.


Robotic Dial Machine:

S4A designed and built Robotic Dial Assembly Machine. Robotic load and unload, 8 Station Dial Assembly Machine utilizing Roll Form Tapping, Smart Press, Screw Feed and Torque, and Denso Robots.


6 Station Dial Machine:

S4A designed and built Dial Assembly Machine. Manual load and unload, 6 Station Dial Assembly Machine utilizing Feeder Bowls, Keyence Gauging, and Air over Oil Press.


Brake Hose Fitting Assembly Dial Machine:

S4A flood recovery rebuilt Dial Assembly Machine. Auto load and unload, 8 Station Dial Assembly Machine. Utilizing Feeder Bowls and O'Ring Installation.


Assembly Cell


Flying Cut Off:

S4A designed and built Flying Cut Off Machine. Cuts continuously moving material to pre-programmed product length. Incorporates Speed Compensating Laser Encoder and Integrated Automatic Die Changing Capability.


Lean Assembly Cell:

S4A designed and built Lean Assembly Cell with rail mounted, moveable End Station for adjustment from 6 to 22 Stations. Flexible line balancing to match operator with production requirements. Incorporates smart quick change Fixture Pallets for multiple product platforms with RFID traceablity.


Servo Press Machine:

Designed and built Servo Assembly Press. Incorporating S4A custom designed Force vs. Distance Graphing and Data Acquisition System.


Balance Machine:

S4A Mechanical and Controls refurbished Hydraulic BEL Balance Machine. Improved cycle time and machine performance.

Assembly Machines

Test Machines

Robotics

Material Handling

Fixtures