Lean Assembly - Dial Assembly - Assembly Cell
Insulator Ring to Stator Assembly Press Machine:
S4A designed and built Servo Press Machine. Conveyor load, Conveyor unload, single station machine.
Jacket Servo Press Machine:
S4A designed and built Machine to Press Bearings to a Jacket Assembly. Utilized 3 different Cognex Cameras for Bar Code Scanning, Error Proofing and Post Process Gauging. Incorporated S4A designed Force vs. Distance Graphing and Data Acquisition System.
Dimple Press Machine:
S4A designed and built Machine to Press 2 parts simultaneously. Utilized Air Over Oil Cyclinders.
S4A refurbished machine to friction weld fittings to plastic tubing with orientation and critical process tracking and graphing capability. Replaced Siemens with new Omron Control System.
Robotic Door Trim Assembly Machine:
S4A designed and built Robotic Assembly Machine. Manual load, Auto unload, 8 Station Walking Beam Transfer utlizing Epson Robots for Assembly Operations.
Laser Marker Dial Machine:
S4A build to print Laser Marking Dial Machine. Manual load, Automatic unload, 4 Station Dial Assembly Machine utilizing Keyence Laser Markers.
Robotic Dial Machine:
S4A designed and built Robotic Dial Assembly Machine. Robotic load and unload, 8 Station Dial Assembly Machine utilizing Roll Form Tapping, Smart Press, Screw Feed and Torque, and Denso Robots.
6 Station Dial Machine:
S4A designed and built Dial Assembly Machine. Manual load and unload, 6 Station Dial Assembly Machine utilizing Feeder Bowls, Keyence Gauging, and Air over Oil Press.
Brake Hose Fitting Assembly Dial Machine:
S4A flood recovery rebuilt Dial Assembly Machine. Auto load and unload, 8 Station Dial Assembly Machine. Utilizing Feeder Bowls and O'Ring Installation.
Flying Cut Off:
S4A designed and built Flying Cut Off Machine. Cuts continuously moving material to pre-programmed product length. Incorporates Speed Compensating Laser Encoder and Integrated Automatic Die Changing Capability.
Lean Assembly Cell:
S4A designed and built Lean Assembly Cell with rail mounted, moveable End Station for adjustment from 6 to 22 Stations. Flexible line balancing to match operator with production requirements. Incorporates smart quick change Fixture Pallets for multiple product platforms with RFID traceablity.
Servo Press Machine:
Designed and built Servo Assembly Press. Incorporating S4A custom designed Force vs. Distance Graphing and Data Acquisition System.
S4A Mechanical and Controls refurbished Hydraulic BEL Balance Machine. Improved cycle time and machine performance.