Solutions 4 Automation - Test Machines

Test Machines


Leak Test - Function Test - Gauging - Vision

Leak Test


Clutch Leak Test Machine:

S4A designed and built Machine to perform a Pressure Leak Test. Manual load and unload, single station machine. Utilized Uson Leak Tester.


4 Station Break Line Leak Test:

S4A designed and built Machine to leak test 4 assemblies simultaneously. Manual load and unload single station machine. Utilized Multi-Channel Cincinnati Test Systems Leak Tester.


Function Test


Hydraulic Valve Test:

S4A designed and built Machine to perform a Function Test on a Hydraulic Valve Assembly. Utilized S4A Custom Designed Data Acquisition System to Report test results directly to a plant database system. Incorporated Dapra Pin Stamp System for post process traceability.


Hydraulic Burst Test:

S4A designed and built Machine to perform a Hydraulic Destruction Test. Captures Peak Pressure where an assembly fails.


Gauging & Inspection


Auto Checker Machine:

S4A designed and built Machine to measure 7 critical alternator shaft features. Auto load and unload, 10 Station Walking Beam Transfer. Ulizing Keyence LVDTs to measure diameters, taper locations, and hole depths.


Eddy Current Inspection Machine:

S4A designed and built Machine to inspect for surface imperfections on smooth and spline shafts, both OD and ID. Auto load and unload, 6 Station Walking Beam Transfer. Utilizes Criterion Eddy Current Controller and Probes.


CMM Integration with CNC Autocomp:

S4A designed and built Inspection Machine. Robot load and unload, dual station CMM machine utlizing Denso Robots and Mitutoyo CMM Machines with S4A designed automatic offset to a Fanuc controlled CNC Machine.


Vision


Cognex System Integrator:

S4A has been certified as a Cognex System Integrator. We prouldy use Cognex Cameras for all types of Machine Vision Applications.


Jacket Press Machine:

S4A designed and built Machine to Press Bearings to a Jacket Assembly. Utilized 3 different Cognex Cameras for Bar Code Scanning, Error Proofing and Post Process Gauging. Incorporated S4A designed Force vs. Distance Graphing and Data Acquisition System.


Cap Press Machine:

S4A designed and built Machine to Press Caps over Stator Assembly. Utilized Burster Force vs. Distance monitoring and a Cognex Camera for Error Proofing.

Assembly Machines

Test Machines

Robotics

Material Handling

Fixtures